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The Die Cast LED Display Box is a rugged, high-performance enclosure engineered to safeguard LED display systems in the most challenging outdoor and industrial environments. Constructed using high-pressure die casting with premium ADC12 or A380 aluminum alloys, this box combines superior structural integrity with advanced thermal management. The one-piece casting design eliminates weak points from welding or assembly, creating a seamless shell that resists impacts, vibrations, and corrosive elements.
Featuring a precision-machined surface for optimal flatness, the box ensures perfect alignment for LED modules, minimizing light leakage and visual distortion. Internal rib structures enhance rigidity while integrated heat dissipation fins channel excess heat away from the display, maintaining operational stability even at ambient temperatures up to 60°C. A dual-layer sealing system—comprising silicone gaskets and stainless steel latches—achieves an IP67/IP68 rating, protecting against dust ingress and prolonged water submersion (up to 1 meter for 30 minutes).
Extreme Environmental Resistance: Withstands salt spray (1,000+ hours per ASTM B117), UV radiation (QUV tested for 5,000 hours), and temperature fluctuations from -40°C to +85°C, ideal for coastal, desert, and arctic deployments.
Thermal Optimization: Die-cast aluminum housing (thermal conductivity: 180 W/mK) paired with fin profiles optimized via CFD analysis, reducing LED junction temperatures by 20% compared to plastic enclosures.
Modular Design: Removable front and rear panels allow easy access for maintenance, while standardized mounting holes fit most LED display modules and mounting brackets.
Electromagnetic Compatibility (EMC): Optional conductive coatings suppress electromagnetic interference (EMI), ensuring compliance with FCC Part 15 and CE EMC standards for digital signage in urban areas.
Customizable Aesthetics: Available in smooth or textured finishes with RAL color matching, enabling seamless integration with architectural or branding requirements.
Outdoor Advertising: Protects large LED billboards and video walls from rain, wind, and vandalism in commercial districts and stadiums.
Transportation Displays: Used in bus/railway information boards and traffic signal cabinets, enduring vibrations and temperature changes in transit systems.
Industrial Control Panels: Houses LED-based machine interfaces in factories, resisting oil, grease, and high-pressure washdowns in food processing or automotive plants.
Marine & Offshore: Safeguards navigation displays and communication panels on ships and offshore platforms, combating saltwater corrosion and harsh weather.
Q: Can the box be customized for curved LED displays?
A: Yes—our die-casting process supports complex geometries, including convex/concave surfaces with radii as low as 500mm.
Q: What is the maximum size of LED module the box can accommodate?
A: Standard sizes range from 500x500mm to 1200x1200mm, with custom dimensions available up to 2000x3000mm for large-scale installations.
Q: How is the IP68 rating achieved?
A: A combination of precision-machined mating surfaces, double-lipped silicone gaskets, and pressure-equalization valves that balance internal/external air pressure without compromising sealing.
Q: Does the box include grounding provisions for lightning protection?
A: Yes—built-in brass grounding terminals with 4mm² wire capacity ensure effective static and surge discharge, compatible with external lightning protection systems.
Feature | Description |
---|---|
Material | High-Quality Aluminum Alloy |
Surface Finish | Anodized, Powder Coated, Electro Polished |
Protection Level | IP65 for Dust and Water Resistance |
Heat Dissipation | High Thermal Conductivity and Efficiency |
Tolerance | ±0.01 mm |
Applications | LED Displays, Commercial Signage, Outdoor Advertising |
The Die Cast LED Display Box is a rugged, high-performance enclosure engineered to safeguard LED display systems in the most challenging outdoor and industrial environments. Constructed using high-pressure die casting with premium ADC12 or A380 aluminum alloys, this box combines superior structural integrity with advanced thermal management. The one-piece casting design eliminates weak points from welding or assembly, creating a seamless shell that resists impacts, vibrations, and corrosive elements.
Featuring a precision-machined surface for optimal flatness, the box ensures perfect alignment for LED modules, minimizing light leakage and visual distortion. Internal rib structures enhance rigidity while integrated heat dissipation fins channel excess heat away from the display, maintaining operational stability even at ambient temperatures up to 60°C. A dual-layer sealing system—comprising silicone gaskets and stainless steel latches—achieves an IP67/IP68 rating, protecting against dust ingress and prolonged water submersion (up to 1 meter for 30 minutes).
Extreme Environmental Resistance: Withstands salt spray (1,000+ hours per ASTM B117), UV radiation (QUV tested for 5,000 hours), and temperature fluctuations from -40°C to +85°C, ideal for coastal, desert, and arctic deployments.
Thermal Optimization: Die-cast aluminum housing (thermal conductivity: 180 W/mK) paired with fin profiles optimized via CFD analysis, reducing LED junction temperatures by 20% compared to plastic enclosures.
Modular Design: Removable front and rear panels allow easy access for maintenance, while standardized mounting holes fit most LED display modules and mounting brackets.
Electromagnetic Compatibility (EMC): Optional conductive coatings suppress electromagnetic interference (EMI), ensuring compliance with FCC Part 15 and CE EMC standards for digital signage in urban areas.
Customizable Aesthetics: Available in smooth or textured finishes with RAL color matching, enabling seamless integration with architectural or branding requirements.
Outdoor Advertising: Protects large LED billboards and video walls from rain, wind, and vandalism in commercial districts and stadiums.
Transportation Displays: Used in bus/railway information boards and traffic signal cabinets, enduring vibrations and temperature changes in transit systems.
Industrial Control Panels: Houses LED-based machine interfaces in factories, resisting oil, grease, and high-pressure washdowns in food processing or automotive plants.
Marine & Offshore: Safeguards navigation displays and communication panels on ships and offshore platforms, combating saltwater corrosion and harsh weather.
Q: Can the box be customized for curved LED displays?
A: Yes—our die-casting process supports complex geometries, including convex/concave surfaces with radii as low as 500mm.
Q: What is the maximum size of LED module the box can accommodate?
A: Standard sizes range from 500x500mm to 1200x1200mm, with custom dimensions available up to 2000x3000mm for large-scale installations.
Q: How is the IP68 rating achieved?
A: A combination of precision-machined mating surfaces, double-lipped silicone gaskets, and pressure-equalization valves that balance internal/external air pressure without compromising sealing.
Q: Does the box include grounding provisions for lightning protection?
A: Yes—built-in brass grounding terminals with 4mm² wire capacity ensure effective static and surge discharge, compatible with external lightning protection systems.
Feature | Description |
---|---|
Material | High-Quality Aluminum Alloy |
Surface Finish | Anodized, Powder Coated, Electro Polished |
Protection Level | IP65 for Dust and Water Resistance |
Heat Dissipation | High Thermal Conductivity and Efficiency |
Tolerance | ±0.01 mm |
Applications | LED Displays, Commercial Signage, Outdoor Advertising |