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The Robust Die Cast Navigation Pro Box Body is a premium enclosure engineered to protect high-precision navigation and communication electronics in the most demanding operational environments. Constructed from A380 aluminum via high-pressure die casting, this box body features a monolithic structure with reinforced internal ribs that withstand 50g shock loads (11ms duration) and 20G rms random vibrations, surpassing MIL-STD-810G requirements. The surface undergoes a dual anodizing process—hard coat for wear resistance and conductive coat for EMI shielding—creating a durable, interference-free environment for sensitive receivers and processors.
Precision-machined mounting interfaces ensure zero backlash for antenna arrays and inertial measurement units (IMUs), while hermetically sealed connectors (MIL-DTL-38999) provide reliable cable management. The box body includes a thermoelectric cooling (TEC) module option, maintaining internal temperatures within ±1°C of the set point, critical for maintaining GPS signal accuracy in extreme climates.
Military-Grade Protection: Passes MIL-STD-461F for EMI/EMC (30MHz-18GHz, 100V/m radiated immunity) and MIL-STD-810G Method 514.6 for vibration, ideal for defense and aerospace applications.
Thermal Stability: Aluminum’s low CTE (23.6ppm/°C) combined with TEC cooling (if equipped) ensures dimensional stability and component longevity in -55°C to +125°C ambient conditions.
Optimal Signal Integrity: Gold-plated internal contacts and copper shielding layers reduce signal loss (<0.5dB at 10GHz), critical for radar, lidar, and satellite communication systems.
Serviceability: Quick-release hinges and captive screws allow tool-free access to internal components, with a 10-year lifecycle for mechanical components.
Weight-to-Strength Ratio: 30% lighter than titanium enclosures with comparable impact resistance (Charpy V-notch: 25J at 20°C), enhancing payload efficiency for airborne systems.
Aerospace Navigation: Protects INS/GPS modules in UAVs, missiles, and commercial aircraft, ensuring stable operation during high-G maneuvers.
Marine Guidance: Houses Doppler velocity logs (DVLs) and inertial navigation systems (INS) on autonomous underwater vehicles (AUVs), resisting hydrostatic pressure (up to 500m depth).
High-End Automotive: Used in ADAS control units and V2X communication modules, enduring engine bay temperatures and electromagnetic interference from EV drivetrains.
Research & Development: Safeguards prototype electronics in harsh field trials, with customizable test points and diagnostic ports for easy debugging.
Q: What is the EMI shielding effectiveness at 1GHz?
A: The conductive anodized layer provides >90dB shielding effectiveness, measured per ASTM D4935-10, blocking 99.999% of external RF interference.
Q: Can the box body be pressure-rated for high-altitude use?
A: Yes—custom designs include pressure equalization valves that maintain 1atm internal pressure up to 20,000 meters altitude.
Q: What is the maximum number of I/O connectors supported?
A: Standard models accommodate up to 24 MIL-DTL-38999 connectors, with custom layouts supporting over 100 ports for complex avionics systems.
Q: Is the TEC module compatible with both 12V and 28V power systems?
A: Yes—the cooling system includes a universal input converter (9-36V DC), with automatic power management to prevent overcurrent draw.
| Feature | Description |
| Material Options | Aluminum, Zinc Alloys |
| Surface Finish | Anodized, Powder Coated |
| Protection Level | IP65 Rating (Dust and Water Resistant) |
| Temperature Range | -40°C to 85°C |
| Tolerance | ±0.005mm |
| Applications | Navigation Systems, Outdoor Equipment, GPS Enclosures |
| Material Strength | High tensile strength for durability under stress |
| Impact Resistance | Designed to withstand high-impact conditions |
| UV Resistance | Resistant to UV degradation, ideal for outdoor use |
| Ingress Protection | IP65 Rating - Protects against dust and water jets |
| Vibration Resistance | Engineered to withstand vibrations in rugged environments |
| Mounting Options | Multiple mounting points for easy installation |
| Dimensions | Customizable based on client requirements |
| Weight | Lightweight for easy handling and installation |
The Robust Die Cast Navigation Pro Box Body is a premium enclosure engineered to protect high-precision navigation and communication electronics in the most demanding operational environments. Constructed from A380 aluminum via high-pressure die casting, this box body features a monolithic structure with reinforced internal ribs that withstand 50g shock loads (11ms duration) and 20G rms random vibrations, surpassing MIL-STD-810G requirements. The surface undergoes a dual anodizing process—hard coat for wear resistance and conductive coat for EMI shielding—creating a durable, interference-free environment for sensitive receivers and processors.
Precision-machined mounting interfaces ensure zero backlash for antenna arrays and inertial measurement units (IMUs), while hermetically sealed connectors (MIL-DTL-38999) provide reliable cable management. The box body includes a thermoelectric cooling (TEC) module option, maintaining internal temperatures within ±1°C of the set point, critical for maintaining GPS signal accuracy in extreme climates.
Military-Grade Protection: Passes MIL-STD-461F for EMI/EMC (30MHz-18GHz, 100V/m radiated immunity) and MIL-STD-810G Method 514.6 for vibration, ideal for defense and aerospace applications.
Thermal Stability: Aluminum’s low CTE (23.6ppm/°C) combined with TEC cooling (if equipped) ensures dimensional stability and component longevity in -55°C to +125°C ambient conditions.
Optimal Signal Integrity: Gold-plated internal contacts and copper shielding layers reduce signal loss (<0.5dB at 10GHz), critical for radar, lidar, and satellite communication systems.
Serviceability: Quick-release hinges and captive screws allow tool-free access to internal components, with a 10-year lifecycle for mechanical components.
Weight-to-Strength Ratio: 30% lighter than titanium enclosures with comparable impact resistance (Charpy V-notch: 25J at 20°C), enhancing payload efficiency for airborne systems.
Aerospace Navigation: Protects INS/GPS modules in UAVs, missiles, and commercial aircraft, ensuring stable operation during high-G maneuvers.
Marine Guidance: Houses Doppler velocity logs (DVLs) and inertial navigation systems (INS) on autonomous underwater vehicles (AUVs), resisting hydrostatic pressure (up to 500m depth).
High-End Automotive: Used in ADAS control units and V2X communication modules, enduring engine bay temperatures and electromagnetic interference from EV drivetrains.
Research & Development: Safeguards prototype electronics in harsh field trials, with customizable test points and diagnostic ports for easy debugging.
Q: What is the EMI shielding effectiveness at 1GHz?
A: The conductive anodized layer provides >90dB shielding effectiveness, measured per ASTM D4935-10, blocking 99.999% of external RF interference.
Q: Can the box body be pressure-rated for high-altitude use?
A: Yes—custom designs include pressure equalization valves that maintain 1atm internal pressure up to 20,000 meters altitude.
Q: What is the maximum number of I/O connectors supported?
A: Standard models accommodate up to 24 MIL-DTL-38999 connectors, with custom layouts supporting over 100 ports for complex avionics systems.
Q: Is the TEC module compatible with both 12V and 28V power systems?
A: Yes—the cooling system includes a universal input converter (9-36V DC), with automatic power management to prevent overcurrent draw.
| Feature | Description |
| Material Options | Aluminum, Zinc Alloys |
| Surface Finish | Anodized, Powder Coated |
| Protection Level | IP65 Rating (Dust and Water Resistant) |
| Temperature Range | -40°C to 85°C |
| Tolerance | ±0.005mm |
| Applications | Navigation Systems, Outdoor Equipment, GPS Enclosures |
| Material Strength | High tensile strength for durability under stress |
| Impact Resistance | Designed to withstand high-impact conditions |
| UV Resistance | Resistant to UV degradation, ideal for outdoor use |
| Ingress Protection | IP65 Rating - Protects against dust and water jets |
| Vibration Resistance | Engineered to withstand vibrations in rugged environments |
| Mounting Options | Multiple mounting points for easy installation |
| Dimensions | Customizable based on client requirements |
| Weight | Lightweight for easy handling and installation |
