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Custom Navigation Box Body for LED Display Screens

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Xin Shang Metal is a leading and experienced manufacturer of custom navigation box bodies for LED display screens. We employ advanced die-casting techniques to produce high-quality, durable, and weather-resistant enclosures for outdoor displays. Xin Shang Metal operates across mainland China. Contact us now for tailored solutions!
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Aluminum LED Box Body

The body of the LED display customized navigation box is made of advanced precision die-casting technology. It is designed for outdoor LED displays.


Die-casting machine type: It is manufactured using a cold chamber die-casting machine to ensure precise casting quality.


Casting method: The body is produced using precision die-casting, which has high precision and durability.





Product Description


The Custom Navigation Box Body is a versatile, tailor-made enclosure designed to integrate seamlessly with LED display systems in mobile and fixed navigation applications. Crafted from lightweight yet durable 6061-T6 aluminum through a combination of die casting and CNC machining, this box body offers precise mechanical interfaces for display modules, control units, and mounting accessories. Its modular architecture allows for easy integration of touch panels, speakers, or sensor arrays while maintaining a sleek, aerodynamic profile.


The box body features a stress-relieved structure to withstand continuous vibrations from vehicular or marine motion, with internal damping pads reducing resonance at critical frequencies. A dual-coat surface treatment—anodized base layer with polyurea topcoat—provides exceptional abrasion resistance, making it suitable for high-traffic environments. Thermal simulation ensures efficient heat dissipation from both the display and embedded electronics, preventing performance degradation during prolonged operation.


Features


Application-Specific Design: Customizable depth, bezel profiles, and cutouts for connectors, cameras, or microphones, ensuring perfect fit for proprietary navigation systems.

Vibration Resistance: Tested to IEC 60068-2-64 (random vibration: 20-2000Hz, 2G rms), ideal for off-road vehicles, ships, and aircraft cockpits.

Optical Clarity: Optional anti-glare (AG) and anti-reflective (AR) coatings on acrylic or polycarbonate viewing windows, enhancing visibility in direct sunlight (glare reduction >90%).

Quick Installation: Tool-less latches and rail-mounting systems enable 60-second module replacement, minimizing downtime in mission-critical navigation setups.

Weight Optimization: Up to 30% lighter than equivalent steel enclosures, reducing payload for mobile applications without compromising structural strength.


Application


Marine Navigation: Houses radar/chartplotter displays on yachts and commercial vessels, resisting saltwater corrosion and heavy rolling motions.

Vehicle-Mounted Displays: Used in forklifts, AGVs, and construction machinery for real-time telematics and safety warnings, enduring dust, vibrations, and temperature extremes.

Aviation Cockpits: Supports secondary flight displays in helicopters and small aircraft, meeting DO-160G environmental standards for altitude, temperature, and shock.

Smart Cities: Integrates with traffic management displays and parking guidance systems, offering vandal-resistant enclosures with remote monitoring capabilities.


FAQ


Q: Can the box body be certified for aviation use?

A: Yes—we provide DO-160G compliance testing for vibration, shock, and temperature, with FAA/PMA certification available upon request.

Q: What materials are used for the viewing window?

A: Choose between 3mm thick acrylic (impact-resistant, UV-stabilized) or polycarbonate (ballistic-grade, suitable for high-impact environments like military vehicles).

Q: How do you ensure color consistency across multiple custom boxes?

A: We use spectrophotometers to match RAL/Pantone colors within ΔE < 1.0, with batch-to-batch consistency guaranteed through automated painting processes.

Q: Is the box body compatible with waterproof connectors?

A: Yes—all cable entry points are designed to accept M20-M32 waterproof connectors (IP68-rated when mated), with custom gland plates available for non-standard cables.


Parameter Value
Die-Casting Machine Type Cold-Chamber Die-Casting Machine
Casting Method Precision Die-Casting
Material Aluminum
Surface Treatment Spray Painting
Pressure Chamber Structure Horizontal
Tolerance Grade 6
Casting Surface Quality Grade 3
Certification CE
Specifications 500mm x 500mm

Aluminum LED Box Body

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Our company was established in April 2016 and is a professional manufacturer specializing in the production of zinc and aluminum alloy products. The factory covers a total area of 10,000 square meters with a building area of 7,000 square meters. We currently have 150 employees, including 15 senior management personnel, 12 engineering technicians, and 10 quality inspectors.

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