The Precision Aluminum Chamber is a high-accuracy component designed for use in complex mold systems, such as injection molding, die casting, and blow molding. Crafted from premium aluminum alloys like 6061-T6 or 7075-T651, this chamber undergoes advanced manufacturing processes including CNC machining, EDM (electrical discharge machining), and wire EDM to achieve intricate internal and external geometries with micron-level precision.
The chamber features smooth surface finishes (Ra ≤ 0.8μm) and tight dimensional tolerances (±0.01mm) to ensure seamless mold parting and minimal flash formation. Its thermal conductivity properties enable rapid heat transfer, critical for maintaining consistent mold temperatures during high-speed production cycles. Optional surface treatments, such as hard anodizing or PTFE coating, enhance wear resistance and release properties for challenging materials like abrasive plastics or metal alloys.
Extreme Precision: Capable of machining features as small as 0.5mm in diameter with complex angles and undercuts, ideal for micro-molding applications.
Thermal Stability: Aluminum’s low coefficient of thermal expansion (23.6 x 10⁻⁶/°C) ensures minimal dimensional change during temperature fluctuations up to 150°C.
Wear Resistance: Hard anodized coatings (60-70 HRC) protect against abrasion from glass-filled polymers or high-temperature metal melts.
Design Flexibility: Customizable cooling channels, vacuum ports, and sensor integration for smart mold systems.
Lightweight Mold Construction: Reduces mold weight by up to 40% compared to steel, enabling faster cycle times and lower energy consumption.
Injection Molding: Forms complex plastic parts for automotive interiors, medical devices, and consumer electronics.
Die Casting: Creates high-integrity metal components for aerospace and automotive structural parts.
Blow Molding: Shapes hollow plastic containers for packaging industries, requiring precise wall thickness control.
Composite Molding: Supports the production of carbon fiber and fiberglass parts for sports equipment and aerospace composites.
Q: What is the maximum hardness achievable with surface treatments?
A: Hard anodizing reaches 60-70 HRC, while PVD (physical vapor deposition) coatings can achieve up to 80 HRC for extreme wear resistance.
Q: Can the chamber be repaired if damaged?
A: Minor damages can be repaired via precision welding and re-machining, though severe damage may require replacement due to the chamber's complex geometry.
Q: How does aluminum compare to steel for mold chambers?
A: Aluminum offers faster heat dissipation and lower weight but slightly lower wear resistance—ideal for high-cycle, non-abrasive material applications.
Q: What file formats are accepted for custom design specifications?
A: We accept 3D models in STEP, IGES, and CATIA formats, along with 2D drawings in DWG or PDF with detailed tolerance annotations.
| Feature | Description |
|---|---|
| Material | High-Strength Aluminum Alloy |
| Tolerance | ±0.01 mm |
| Application Industries | Automotive, Electronics, Medical, Machinery |
| Maximum Operating Temperature | Up to 250°C |
| Corrosion Resistance | Excellent |
| Customization Availability | Sizes and designs tailored to client needs |
| Weight | Lightweight and highly durable |
The Precision Aluminum Chamber is a high-accuracy component designed for use in complex mold systems, such as injection molding, die casting, and blow molding. Crafted from premium aluminum alloys like 6061-T6 or 7075-T651, this chamber undergoes advanced manufacturing processes including CNC machining, EDM (electrical discharge machining), and wire EDM to achieve intricate internal and external geometries with micron-level precision.
The chamber features smooth surface finishes (Ra ≤ 0.8μm) and tight dimensional tolerances (±0.01mm) to ensure seamless mold parting and minimal flash formation. Its thermal conductivity properties enable rapid heat transfer, critical for maintaining consistent mold temperatures during high-speed production cycles. Optional surface treatments, such as hard anodizing or PTFE coating, enhance wear resistance and release properties for challenging materials like abrasive plastics or metal alloys.
Extreme Precision: Capable of machining features as small as 0.5mm in diameter with complex angles and undercuts, ideal for micro-molding applications.
Thermal Stability: Aluminum’s low coefficient of thermal expansion (23.6 x 10⁻⁶/°C) ensures minimal dimensional change during temperature fluctuations up to 150°C.
Wear Resistance: Hard anodized coatings (60-70 HRC) protect against abrasion from glass-filled polymers or high-temperature metal melts.
Design Flexibility: Customizable cooling channels, vacuum ports, and sensor integration for smart mold systems.
Lightweight Mold Construction: Reduces mold weight by up to 40% compared to steel, enabling faster cycle times and lower energy consumption.
Injection Molding: Forms complex plastic parts for automotive interiors, medical devices, and consumer electronics.
Die Casting: Creates high-integrity metal components for aerospace and automotive structural parts.
Blow Molding: Shapes hollow plastic containers for packaging industries, requiring precise wall thickness control.
Composite Molding: Supports the production of carbon fiber and fiberglass parts for sports equipment and aerospace composites.
Q: What is the maximum hardness achievable with surface treatments?
A: Hard anodizing reaches 60-70 HRC, while PVD (physical vapor deposition) coatings can achieve up to 80 HRC for extreme wear resistance.
Q: Can the chamber be repaired if damaged?
A: Minor damages can be repaired via precision welding and re-machining, though severe damage may require replacement due to the chamber's complex geometry.
Q: How does aluminum compare to steel for mold chambers?
A: Aluminum offers faster heat dissipation and lower weight but slightly lower wear resistance—ideal for high-cycle, non-abrasive material applications.
Q: What file formats are accepted for custom design specifications?
A: We accept 3D models in STEP, IGES, and CATIA formats, along with 2D drawings in DWG or PDF with detailed tolerance annotations.
| Feature | Description |
|---|---|
| Material | High-Strength Aluminum Alloy |
| Tolerance | ±0.01 mm |
| Application Industries | Automotive, Electronics, Medical, Machinery |
| Maximum Operating Temperature | Up to 250°C |
| Corrosion Resistance | Excellent |
| Customization Availability | Sizes and designs tailored to client needs |
| Weight | Lightweight and highly durable |
