The Large Aluminum Die Cast Radiator is a heavy-duty thermal solution designed for high-power industrial and transportation systems. Manufactured using high-pressure die casting with ADC12 or A380 aluminum alloys, this radiator features a robust, one-piece construction with intricate internal channel designs that maximize coolant flow and heat exchange efficiency. Its large surface area and modular design make it ideal for dissipating heat from engines, power generators, and industrial machinery.
The die casting process allows for complex geometries, including integrated mounting brackets and fluid connectors, reducing assembly time and cost. Post-casting treatments such as shot blasting and electrophoretic painting enhance durability, while pressure testing ensures no leaks in the coolant channels. With a heat dissipation capacity of up to 50kW, this radiator reliably maintains optimal operating temperatures even under continuous heavy loads.
High Power Cooling: Engineered for systems requiring massive heat dissipation, such as diesel generators, mining equipment, and electric vehicle (EV) traction drives.
Structural Integrity: Die-cast construction provides superior mechanical strength compared to brazed or welded radiators, resisting vibrations and thermal cycling.
Optimized Fluid Dynamics: Internal channels designed using computational fluid dynamics (CFD) to minimize pressure drop and maximize heat transfer coefficients.
Customizable Size: Available in sizes ranging from 500mm to 2,000mm in length, with multiple inlet/outlet configurations for easy integration.
Corrosion Protection: Optional powder coating or chromate conversion coating for use in aggressive environments like chemical plants or saltwater regions.
Industrial Machinery: Cools steam turbines, hydraulic systems, and CNC machine tools in manufacturing plants.
Transportation: Used in heavy-duty trucks, buses, and rail vehicles to manage engine and transmission heat.
Renewable Energy: Supports thermal management in large-scale wind turbines and solar thermal systems.
Data Centers: High-capacity cooling for power distribution units (PDUs) and uninterruptible power supplies (UPS).
Q: What is the maximum operating pressure for the coolant channels?
A: The radiator is tested to withstand up to 10 bar (145 PSI), with custom designs available for higher-pressure applications.
Q: Can the radiator be used with non-water coolants?
A: Yes, it is compatible with ethylene glycol, mineral oil, and synthetic coolants—material compatibility certifications are provided upon request.
Q: How is the radiator shipped to prevent damage?
A: Each unit is packaged in reinforced wooden crates with foam inserts, and critical components are protected with anti-corrosive vapor barrier films.
Q: What is the typical lifespan in 24/7 operation?
A: With proper maintenance, the radiator can operate for over 10 years, thanks to its durable die-cast construction and corrosion-resistant coatings.
| Parameter | Details |
|---|---|
| Material | High-quality ADC12 Aluminum Alloy |
| Manufacturing Process | High-Pressure Die Casting + CNC Precision Machining |
| Dimensions | Customizable (based on client design) |
| Weight | Varies depending on size and structure |
| Surface Treatment | Shot Blasting / Anodizing / Powder Coating (optional) |
| Thermal Conductivity | Approx. 96 W/m·K |
| Operating Temperature | -40°C to +150°C |
| Color Options | Natural Aluminum / Customized Coatings |
| Mounting Options | Customizable (bolt-on, embedded, modular design available) |
| Compliance Certifications | ISO 9001, CE Certification |
The Large Aluminum Die Cast Radiator is a heavy-duty thermal solution designed for high-power industrial and transportation systems. Manufactured using high-pressure die casting with ADC12 or A380 aluminum alloys, this radiator features a robust, one-piece construction with intricate internal channel designs that maximize coolant flow and heat exchange efficiency. Its large surface area and modular design make it ideal for dissipating heat from engines, power generators, and industrial machinery.
The die casting process allows for complex geometries, including integrated mounting brackets and fluid connectors, reducing assembly time and cost. Post-casting treatments such as shot blasting and electrophoretic painting enhance durability, while pressure testing ensures no leaks in the coolant channels. With a heat dissipation capacity of up to 50kW, this radiator reliably maintains optimal operating temperatures even under continuous heavy loads.
High Power Cooling: Engineered for systems requiring massive heat dissipation, such as diesel generators, mining equipment, and electric vehicle (EV) traction drives.
Structural Integrity: Die-cast construction provides superior mechanical strength compared to brazed or welded radiators, resisting vibrations and thermal cycling.
Optimized Fluid Dynamics: Internal channels designed using computational fluid dynamics (CFD) to minimize pressure drop and maximize heat transfer coefficients.
Customizable Size: Available in sizes ranging from 500mm to 2,000mm in length, with multiple inlet/outlet configurations for easy integration.
Corrosion Protection: Optional powder coating or chromate conversion coating for use in aggressive environments like chemical plants or saltwater regions.
Industrial Machinery: Cools steam turbines, hydraulic systems, and CNC machine tools in manufacturing plants.
Transportation: Used in heavy-duty trucks, buses, and rail vehicles to manage engine and transmission heat.
Renewable Energy: Supports thermal management in large-scale wind turbines and solar thermal systems.
Data Centers: High-capacity cooling for power distribution units (PDUs) and uninterruptible power supplies (UPS).
Q: What is the maximum operating pressure for the coolant channels?
A: The radiator is tested to withstand up to 10 bar (145 PSI), with custom designs available for higher-pressure applications.
Q: Can the radiator be used with non-water coolants?
A: Yes, it is compatible with ethylene glycol, mineral oil, and synthetic coolants—material compatibility certifications are provided upon request.
Q: How is the radiator shipped to prevent damage?
A: Each unit is packaged in reinforced wooden crates with foam inserts, and critical components are protected with anti-corrosive vapor barrier films.
Q: What is the typical lifespan in 24/7 operation?
A: With proper maintenance, the radiator can operate for over 10 years, thanks to its durable die-cast construction and corrosion-resistant coatings.
| Parameter | Details |
|---|---|
| Material | High-quality ADC12 Aluminum Alloy |
| Manufacturing Process | High-Pressure Die Casting + CNC Precision Machining |
| Dimensions | Customizable (based on client design) |
| Weight | Varies depending on size and structure |
| Surface Treatment | Shot Blasting / Anodizing / Powder Coating (optional) |
| Thermal Conductivity | Approx. 96 W/m·K |
| Operating Temperature | -40°C to +150°C |
| Color Options | Natural Aluminum / Customized Coatings |
| Mounting Options | Customizable (bolt-on, embedded, modular design available) |
| Compliance Certifications | ISO 9001, CE Certification |
