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Aluminum Alloy New Energy Cooling Shell

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The New Energy Cooling Shell is a precision-engineered component for thermal management, crafted from high-grade zinc-aluminum alloy.

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Aluminum Alloy New Energy Cooling Shell


Product Overview


Material Composition

This material blend is selected for its exceptional thermal conductivity and corrosion resistance, ensuring the shell performs reliably in the demanding conditions of new energy systems.


Core Function

Designed to address heat buildup in critical new energy equipment, the shell serves a dual role: it protects internal components from external damage and facilitates efficient heat transfer. This prevents overheating, a key issue that can shorten the lifespan of batteries, inverters, and other energy-related devices.


Product Benefits


Efficient Heat Dissipation

The zinc-aluminum alloy used in the shell delivers a thermal conductivity of 120 W/(m·K), enabling a heat dissipation efficiency of ≥90%. This rapid heat transfer keeps new energy equipment within its optimal operating temperature range (-30℃ to 85℃), maintaining peak performance.


Long-Term Durability

Unlike traditional steel or plastic cooling components, the zinc-aluminum alloy resists rust, oxidation, and chemical erosion. This durability translates to a service life of over 8 years in outdoor or high-humidity environments, reducing replacement frequency and maintenance costs.


Precise Compatibility

Each shell is manufactured with tight dimensional tolerances (±0.1mm) to fit seamlessly with standard new energy modules, such as lithium-ion battery packs and fuel cell stacks. This eliminates installation gaps that could hinder heat dissipation or compromise component protection.


Usage


New Energy Vehicle (NEV) Battery Packs

The shell encloses and cools battery modules in electric or hybrid vehicles. It prevents thermal runaway during charging and driving, a critical safety feature for NEV operation.


Energy Storage Systems (ESS)

In residential, commercial, and industrial ESS, the shell manages heat from lithium-ion or flow battery units. It is particularly effective in off-grid or backup power setups where consistent temperature control is essential.


Solar Inverters

For solar energy systems, the shell cools high-power inverters that convert DC solar energy to AC. It maintains inverter efficiency even in direct sunlight and high-temperature conditions, ensuring maximum energy output.


FAQ


What material is the New Energy Cooling Shell made of?

It is constructed from high-grade zinc-aluminum alloy, chosen for its superior thermal conductivity and corrosion resistance to meet the strict requirements of new energy applications.


Can the shell withstand extreme temperatures?

Yes. The zinc-aluminum alloy allows the shell to operate stably in temperatures ranging from -40℃ to 120℃, making it suitable for both cold and hot climates.


Is the shell compatible with different battery pack sizes?

Standard models fit most common battery pack dimensions, but we offer custom manufacturing services to adjust the shell’s size and shape based on specific client requirements.


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Our company was established in April 2016 and is a professional manufacturer specializing in the production of zinc and aluminum alloy products. The factory covers a total area of 10,000 square meters with a building area of 7,000 square meters. We currently have 150 employees, including 15 senior management personnel, 12 engineering technicians, and 10 quality inspectors.

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